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7.3.13. Removal and installation of the transmission

Fastening of hoses of the oil heater to the transmission on engines of 1,6 l

1. Hose
2. Fastening bracket
3. Transmission union

Arrangement of hoses of the oil heater on the transmission on l engines 1,8 and 2,0

1. Hose
2. Fastening bracket
3. Transmission union
4. Bolts

Removal

PERFORMANCE ORDER
1. Lift a forward part of the car and record on supports. Install the selector lever in situation N. Remove forward wheels and a mudguard of the engine.
2. Merge oil from the transmission.
3. Remove the accumulator, a support of the accumulator and a starter.
4. On engines of 1,6 l remove the ignition block.
5. Remove a selector cable from the lever of the choice of transfers on the transmission. Remove a selector cable cover from an arm on the transmission.
6. Disconnect electric sockets of sensors and switches of the transmission. Exempt wires from fastening brackets on the transmission.
7. Disconnect a ventilation hose from the top part of the transmission.
8. Remove hoses of the oil heater from a forward part of the transmission (see rice. Fastening of hoses of the oil heater to the transmission on engines of 1,6 l, rice. An arrangement of hoses of the oil heater on the transmission on l engines 1,8 and 2,0).
9. Close hoses traffic jams.
10. Remove the lower frame of a forward suspension bracket. At the same time reliably support the engine.
11. Take internal hinges of power shafts from the transmission and tie up them a wire to a body.
12. Unscrew bolts and separate the left support of the power unit from a forward part of a case of the transmission.
13. Remove a rubber cover from a ledge of the oil pallet for access to bolts of fastening of the hydrotransformer. Unscrew a visible bolt of fastening of the hydrotransformer, then turn a bent shaft of the engine and unscrew other bolts. On engines of 1,6 l three bolts are used, and on engines 1,8 and 2,0 of l six bolts of fastening of the hydrotransformer are used.
14. Move the hydrotransformer on an entrance shaft to a transmission case.
15. Establish a jack under the transmission and raise it so that the weight of the transmission was perceived by a jack.
16. Unscrew bolts of fastening of the transmission to the engine.
17. Move a jack and the transmission to the right and remove the transmission from the directing pins. Lower a jack together with the transmission and take the transmission from under the car.

Installation

PERFORMANCE ORDER
Installation of the transmission is made in the sequence, the return to removal taking into account the next moments:

 – check that the directing pins are established on the places;
 – replace sealing rings of power shafts;
 – at installation of pipes of the oil heater establish new sealing rings;
 – fill in oil in the transmission.